Solution - Contactors
Description
Contactor Control
Description
The PIERRE system can control contactors through a Solid State Relay (SSR) or a suitable mechanical relay.
The PIERRE Controller provides a 12 V DC control signal to the relay. The relay switches the voltage required by the contactor coil – for example, 230 V AC – while the contactor switches the connected high-power electrical load.
This configuration allows the low-voltage PIERRE control circuit to control higher-power electrical consumers that cannot be switched directly from the PIERRE Controller output.
Operating Principle
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The PIERRE Controller activates the appropriate 12 V DC output.
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The SSR or mechanical relay receives the control signal.
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The relay switches the supply voltage of the contactor coil.
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The contactor energizes and switches the connected power circuit.
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When the control signal is removed, the relay switches off the contactor coil and the contactor returns to its normal state.
Typical Applications
Contactor control can be used for:
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electric floor heating circuits,
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HVAC equipment,
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pumps and circulation pumps,
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electric water heaters and boilers,
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sauna heaters,
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ventilation systems,
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high-power lighting circuits,
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other high-power residential, commercial, or industrial electrical loads.
Technical Advantages
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Higher-power electrical loads are not switched directly by the PIERRE Controller output.
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The control and power circuits can be appropriately separated by using a suitable relay and contactor.
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The contactor can be selected according to the power and load type of the connected equipment.
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The solution can be easily integrated into electrical distribution cabinets.
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An SSR or mechanical relay can be used, provided that its electrical characteristics are suitable for the specific control application.
Technical Notes
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In this configuration, the PIERRE Controller provides only the low-voltage control signal.
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The contactor coil is switched by a suitable SSR or mechanical relay.
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The actual high-power electrical load is switched by the main contacts of the contactor.
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The contactor's coil voltage, rated current, number of poles, and utilization category must be selected according to the controlled equipment and the electrical design.
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The switching voltage and current rating of the intermediate relay must be suitable for the contactor coil.
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Where galvanic isolation is required, a relay or SSR must be selected whose manufacturer specifications provide the required isolation.
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When switching inductive loads or contactor coils, the switching device and any required surge suppression must be selected according to the manufacturer's requirements.
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Mains-voltage and low-voltage control wiring must be appropriately separated.
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The contactor, wiring, and required overcurrent, short-circuit, and other protective devices must be sized according to the connected load.
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Installation must be carried out according to the PIERRE technical documentation, the relay and contactor manufacturer's documentation, the electrical design, and applicable electrical safety requirements.
Schemes - Contactor with Mechanical relay
Contactor in PIERRE sistem - Electric schemes
Schemes - Contactor with relay
Contactor in PIERRE sistem - Electric schemes
Cables
| Position | Wires | Diameter | Type | Comment |
|---|---|---|---|---|
| From PIERRE to Relay | 2 | 0.75 mm² | H07V-K | OUT, GND |
| From Relay to Contactor | 2 | 1.5 mm² | NYM-O | L, N |
FAQ
Solid-state relays switch silently and have no mechanical wear, so they last longer under frequent switching. They do dissipate heat and need a heatsink at higher currents, and they do not give a galvanic disconnect.
Use good-quality relays with contact protection. If a relay fails, replace that relay; the controller output and the wiring stay as they are. If a spare output is available, the circuit can be moved to it until the relay is replaced.